Tailor Made Sleep -Your Custom Mattresses

Why Consider a Custom Mattress?

Finding the right mattress shouldn’t mean settling for whatever fits on a store shelf. At Orange Mattress, we’ve been handcrafting custom mattresses since 1902 built to your exact custom size, shape, and comfort preference, right here in our New Jersey factory.

Whether you need an unusual size, a specific material, or a mattress for a challenging space, a custom mattress is the solution most people don’t know exists.

Custom Sizes for Any Space

RVs: On-the-Go Comfort

Standard mattresses rarely fit RV sleeping areas properly. Our RV mattresses are cut to your exact dimensions — no awkward gaps, no folded corners. Just a perfect fit wherever the road takes you.

Boats: Wave-Ready Sleep

Boat cabins come in every shape imaginable. We build marine mattresses to match any cabin layout, so you sleep comfortably even on the water.

Antique Beds: Preserving Charm

Antique beds are beautiful but rarely standard in size. Our antique bed mattresses fit perfectly without compromising the integrity or character of your bed frame.

Oversized Beds: Ultimate Luxury

Need something bigger than a King? We make Wyoming King, Texas King, and Alaskan King mattresses, plus fully custom dimensions for the ultimate sleep experience.

Small Spaces: Maximizing Every Inch

From studio apartments to tiny homes, a custom mattress makes the most of every square foot without sacrificing comfort.

Custom Comfort: Your Sleep, Your Way

Choosing Your Materials

The materials inside your mattress determine how it feels and how long it lasts. We offer:

• Horsehair — natural, breathable, temperature-regulating, incredibly durable
• Cotton — chemical-free, hypoallergenic, traditional feel
• Latex — responsive, cooling, naturally antimicrobial
• Wool — moisture-wicking, naturally fire-resistant
• Innerspring — classic support, great airflow
• Hybrid – Foam and springs

With a custom mattress from Orange Mattress, you choose exactly what goes inside. No hidden foams, no mystery materials.

Support Where You Need It

Custom mattresses can be built firmer, medium or softer which may be ideal for those with back pain or couples with different comfort preferences. Proper spinal alignment starts with a mattress built for your body. Check our our mattress sizes page to determine what is the best size for you.

The Process: Designing Your Mattress

Step 1: Define Your Needs

Consider the size, shape, and comfort level you’re looking for. Unusual dimensions are welcome — we measure and cut to order.

Step 2: Choose Your Materials

Select from our range of natural and traditional materials. Our team can guide you based on your sleep style and preferences.

Step 3: Specify Your Size and Shape

Provide your exact measurements. Curved corners, cut corners, unusual widths — we handle them all.

Step 4: We Build It By Hand

Every custom mattress is handcrafted at our Clark, NJ factory by skilled craftspeople. Most orders are ready in 2–4 weeks.

Custom Mattress Faq’s – Frequently Asked Questions

Can a custom mattress be made for any size or shape?

Yes we build mattresses in any dimension, including round, curved corner, cut corner, and fully irregular shapes. If you can measure it, we can make it.

Are custom mattresses more expensive than standard sizes?

Not always. Many of our custom sizes are competitively priced with standard mattresses from big box stores. The difference is you get exactly what you need rather than the closest approximation. Call us at 800-761-1100 for a quote.

How long does it take to make a mattress?

Most custom mattresses are ready within 2-5 weeks from the time we receive your measurements and confirm your order. Rush options may be available — call to discuss.

What materials do you use in custom mattresses?

We use natural materials including horsehair, cotton, wool, and latex, as well as traditional innerspring coil systems. No memory foam unless specifically requested. All materials are selected for durability and sleep quality.

Do you ship custom mattresses nationwide?

Yes we ship all custom mattresses to all 50 states. White glove delivery is available in many areas.

Can I visit your showroom to discuss my custom mattress?

Absolutely. We’re located at 1049 Raritan Rd, Clark, NJ 07066. Call ahead at 800-761-1100 to schedule a visit.